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aluminum honeycomb wall panel

The difference between honeycomb aluminum wall panel and ordinary wall panel:

There are significant differences between honeycomb aluminum wall panel and ordinary wall panels in multiple aspects. The following is a detailed analysis of the differences between the two:

Structural stability and physical properties:

Honeycomb aluminum wall plate: with good structural stability and stable physical properties. Its compressive and bending resistance are important criteria for measuring indoor decoration materials. The front pressure resistance of honeycomb aluminum plate can reach 2-5mg/cm2, which is 5-10 times that of ordinary wall panels; The bending strength is 5-25 times that of ordinary wall panels.

Ordinary wall panels: Compared to honeycomb aluminum panels, their structural stability and physical properties are weaker, and their compressive and bending resistance are inferior to honeycomb aluminum panels.

Sound insulation and noise reduction performance:

Honeycomb aluminum wall plate: Its honeycomb core sandwich structure forms a closed chamber in the finished board, with a constant air pressure. After passing through these honeycomb cores, the sound will gradually be decomposed and silenced, thus having good sound insulation and noise reduction performance.

Ordinary wall panels: Their sound insulation and noise reduction performance is relatively weak, and they cannot be effectively decomposed and soundproofed like honeycomb aluminum panels.

Impact resistance and cushioning performance:

Honeycomb aluminum wall plate: The honeycomb sandwich structure helps to buffer decomposition pressure, absorb unit volume energy, and alleviate dispersed pressure through the honeycomb core. Therefore, honeycomb aluminum plate has high compressive strength and impact resistance.

Ordinary wall panels: have weak impact resistance and cushioning performance, and cannot effectively relieve and disperse pressure like honeycomb aluminum panels.

Material saving and weight:

Honeycomb aluminum wall plate: The density is about 30-50mg/m, which is one-third of the density of ordinary wall panels. Meanwhile, the price of honeycomb aluminum panels is only 60% of that of raw wood, 45% of that of steel, and 68% of that of ordinary wall panels. Therefore, honeycomb aluminum panels have advantages in material usage and cost.

Ordinary wall panels: have relatively high density and weight, and may be more expensive than honeycomb aluminum panels.

Environmental Protection and Recycling:

Honeycomb aluminum wall plate: In response to the concept of sustainable development, it can be recycled and reused to reduce damage to the ecological environment. Meanwhile, honeycomb aluminum panels can replace wood and help protect forest resources.

Ordinary wall panels (such as bamboo fiber): require wood materials, bamboo materials, etc. as raw materials, have a long production cycle, and have a certain impact on the ecological environment.

Application fields:

Honeycomb aluminum plate: widely used in living and commercial spaces, such as indoor ceiling and wall materials, as well as for special purposes such as wrapping columns and beams.

Ordinary wall panels: Although also used for interior decoration, their application areas are relatively limited, and they may not be able to replace honeycomb aluminum panels in certain special purposes.

In summary, honeycomb aluminum wall panels are superior to ordinary wall panels in terms of structural stability, sound insulation and noise reduction, impact resistance, weight saving, and environmental recycling. Therefore, they have a wider range of choices and higher cost-effectiveness in practical applications.

Honeycomb aluminum plate and ordinary aluminum plate: performance, application, and comparison of advantages and disadvantages

Honeycomb aluminum plate is a metal composite plate formed by tightly bonding two thin aluminum panels with aluminum honeycomb core material through a special process. This material not only has a unique structure, but also excellent physical properties, and is widely used in multiple fields.

1、 Main characteristics of honeycomb aluminum plate
Honeycomb aluminum plate, a unique metal composite sheet, has attracted much attention for its excellent physical properties and wide application fields. Its core feature lies in its tightly integrated two thin aluminum panels and aluminum honeycomb core material. This structure not only endows it with excellent strength and stability, but also makes it perform well in sound insulation, heat insulation, and other aspects. In addition, honeycomb aluminum panels also have excellent weather resistance, corrosion resistance, and environmental performance, making them play an important role in various fields such as construction, transportation, and aviation.

  1. Honeycomb aluminum plate achieves excellent cost-effectiveness with its lightweight and efficient materials. Its unique honeycomb sandwich structure ensures stable performance and durability of the finished product.
  2. In terms of structural performance, honeycomb aluminum panels exhibit excellent stability and are not easily deformed. Its strong compressive and bending strength ensures the smoothness of the surface, thereby extending its service life.
  3. The internal structure of honeycomb aluminum plate is composed of enclosed chambers filled with air, providing excellent sound absorption, heat insulation, and thermal insulation performance, enabling it to perform well in various environments.
  4. In addition, honeycomb aluminum plates are refined from recyclable and reusable aluminum plates, which makes them excellent in environmental protection and energy conservation. The pollution-free production process has won widespread praise.

2、 Application fields of honeycomb aluminum plate
Honeycomb aluminum sheets have been widely used in various fields due to their excellent physical properties and environmental characteristics. It plays an indispensable role in the fields of architecture, transportation, and aviation. Its unique structure and performance make it an ideal material choice.

  1. In the field of architecture, honeycomb aluminum panels are widely used as decorative panels for curtain walls and exterior walls. Its unique honeycomb sandwich structure, combined with advanced composite technology in the aviation industry, creates lightweight and flat surface panels, making hanging panel decoration not only beautiful and generous, but also with uniform seams and stable overall performance.
  2. In addition, honeycomb aluminum panels are widely used in the production of ceiling and suspended ceilings. Its lightweight, excellent toughness and strength, as well as outstanding sound insulation performance, make it equally outstanding in the field of suspended ceilings, providing both beautiful and practical decoration solutions for building spaces.

As is well known, honeycomb aluminum wall panels and aluminum veneers are favored by many homeowners as metal decorative materials. However, when faced with a choice, many people feel confused about which material is better, as if both have their own advantages and are difficult to choose between. But in reality, both materials play irreplaceable roles in their respective application fields. Next, we will delve into the professional knowledge of honeycomb aluminum panels and aluminum veneers to help you better understand their characteristics and advantages.

3、 Main advantages and disadvantages of honeycomb aluminum plate
Advantages of Honeycomb Aluminum Plate:

Excellent sound insulation effect: Due to the unique structural design of honeycomb aluminum panels, their sound insulation effect is significant and superior to traditional aluminum veneers.
Superior compressive strength: Honeycomb aluminum plate has extremely high compressive strength and can withstand large external impacts, ensuring structural stability.
Lightweight and High Strength: Compared to traditional materials, honeycomb aluminum panels are lighter and maintain high strength characteristics, making them easier to transport and install.
Environmental protection and energy conservation: Made with environmentally friendly materials, recyclable and reusable, in line with the concept of green building.

In summary, honeycomb aluminum wall panels have significant advantages in sound insulation, compressive strength, lightweight and high strength, as well as environmental protection and energy saving, but the processing difficulty and cost are relatively high. When making a choice, it is necessary to consider the specific needs and budget comprehensively.

  1. Flat and uniformly colored board surface
    The panel of honeycomb aluminum plate is processed by roll coating technology, exhibiting high production efficiency, uniform coating, and good adhesion. Its color is smooth and uniform, and after being treated with highly corrosion-resistant fluorocarbon resin, it not only has excellent corrosion resistance, but also has excellent scratch resistance.
  2. Rich and colorful color choices
    The color selection of honeycomb aluminum plate is extremely wide, not only with diverse coatings, but also with various processes such as fluorocarbon spraying and wood grain transfer printing. On the basis of solid colors, it can be further processed into various colorful colors to meet the needs of different customers.
  3. Excellent sound insulation, thermal insulation, fire prevention and thermal insulation performance
    Honeycomb aluminum plate, with its unique honeycomb core structure, each honeycomb is enclosed and independent, effectively blocking air circulation and significantly reducing sound propagation. In addition, the aluminum plate material itself has non combustible properties, further enhancing its fire safety performance. At the same time, its excellent insulation and thermal insulation effects also enable it to perform well in various application scenarios.
  4. Environmental protection, energy conservation, and convenient installation
    The all aluminum structure of honeycomb aluminum plate endows it with excellent economic and environmental characteristics, while its high cost-effectiveness and relatively low cost also make it highly favored in the market. In addition, this aluminum plate has extremely strong durability and a simple and fast installation process, bringing great convenience to various application scenarios.

However, despite the many advantages of honeycomb aluminum panels, there are also their shortcomings.

  1. Due to the fact that honeycomb aluminum sheet is made through composite technology, its production cost is relatively high, so the market price is generally expensive, mainly suitable for the mid to high end customer group.
  2. The plasticity of honeycomb aluminum plates is limited to some extent, and some complex plate shapes may be difficult to achieve.

Next, let’s take a look at the main advantages and disadvantages of aluminum veneer.

The advantages of aluminum veneer include:

  1. Low cost: Aluminum veneer adopts advanced coating technology, and the utilization rate of fluorocarbon paint is over 95%, making it a new type of energy-saving and environmentally friendly product with relatively low cost.
  2. High strength characteristics: The aluminum veneer is based on 1100 H24 and 3003 H24 series aluminum substrates, using high-strength aluminum alloy sheets as raw materials to ensure that the curtain wall has excellent wind resistance, shock resistance, leakage prevention, and impact resistance.
  3. Excellent flame retardancy: The aluminum veneer is made of full aluminum plate and high-quality fluorocarbon coating, which has non combustible characteristics and significant advantages compared to aluminum-plastic panels.
  4. Lightweight advantage: Aluminum veneer curtain walls weigh only 1/10 of glass curtain walls and 1/20 of stone curtain walls, greatly reducing building loads.
  5. Excellent processability: Aluminum veneer can be formed through various molding processes such as bending, punching, and welding to meet the special needs of architecture and design, fully demonstrating the designer’s innovative ideas.
  6. Corrosion resistance: The high fluorocarbon resin content in its PVDF surface can effectively resist the erosion of acid rain, air pollutants, and ultraviolet rays, avoiding discoloration and peeling.
  7. Characteristics of no light pollution: Adopting a matte fluorocarbon coating with a glossiness of about 35, effectively reducing light pollution, superior to glass curtain walls.
  8. Diverse color options: More than 100 colors are available for selection, and customized imitation stone or imitation wood grain effects can be provided to meet different design needs.
  9. Recyclable: Aluminum veneer is recyclable and reusable, which is unique among curtain wall materials.

Next, let’s explore the comparison between honeycomb aluminum panels and aluminum veneers. These two materials each have their own unique advantages and disadvantages, but there are also some commonalities.

  1. As a single-layer aluminum plate, aluminum veneer is relatively easy to produce and process, and its shapes are also extremely diverse. Honeycomb aluminum plate is made of composite materials, so it is slightly inferior in processing speed and technology.
  2. Honeycomb aluminum panels, due to their composite structure, have a stable support provided by the internal aluminum honeycomb core, so there is no need for additional reinforcement bars. In contrast, when a single-layer aluminum veneer exceeds 1 meter in width or 2 meters in length, reinforcement ribs need to be added to the back. However, it should be noted that the thermal expansion coefficient of the reinforcing ribs and the board itself may not be consistent, and after experiencing changes in temperature, the front of the board may appear uneven.
  3. Honeycomb aluminum panels and aluminum veneers have excellent performance in terms of lightweight material, high strength, excellent flatness, easy installation, easy maintenance, environmental protection, reusability, and resistance to thermal expansion and contraction. However, honeycomb aluminum panels have superior compressive strength and can be processed into large-sized panels.
  4. If applied in the field of building curtain walls, aluminum veneer has relatively better durability, while honeycomb aluminum panels may be affected by the performance of composite adhesives.

Structural characteristics and advantages analysis of honeycomb aluminum plate

Honeycomb aluminum wall plate is a high-performance building decoration material composed of two layers of aluminum alloy panels and a honeycomb aluminum core in the middle, widely used in curtain walls, ceilings, indoor partitions and other fields. Its unique honeycomb structure imitates natural honeycomb and has excellent advantages such as lightweight, high strength, sound insulation, heat insulation, fire and moisture resistance.

  1. Structural characteristics

Honeycomb aluminum plate is mainly composed of three parts:

1.1 Panel (Upper and Lower Aluminum Plates)

Material: Commonly used 3003 or 5005 series aluminum alloy, with strong corrosion resistance.

Thickness: Common specifications range from 0.5mm to 1.5mm, and can be customized according to specific needs.

Surface treatment: fluorocarbon spraying, powder coating, anodizing, etc., to enhance weather resistance and aesthetics.

1.2 Aluminum honeycomb core layer

Adopting hexagonal aluminum honeycomb core, the structure is stable and not easily deformed.

The aperture is generally between 3mm-25mm, and the smaller the aperture, the higher the strength of the board.

Has excellent compressive and shear resistance, and effectively enhances sound insulation and thermal insulation capabilities.

1.3 Adhesive

Using high-strength aviation grade composite adhesive to ensure a strong bond between the panel and the honeycomb core layer, with superior high temperature resistance and weather resistance.

  1. Main advantages

2.1 Lightweight and High Strength, Strong Bearing Capacity

  • Small specific gravity: Honeycomb aluminum panels are about 30% -50% lighter than aluminum veneers of the same thickness, and over 60% lighter than glass curtain walls.
  • High rigidity: The honeycomb structure provides strong bending resistance, is not easily deformed, and has a load-bearing capacity per unit weight far exceeding that of ordinary aluminum plates.

Suitable for large-area curtain walls, with a single block size of up to 1500mm × 6000mm, without affecting strength and stability.

2.2 Excellent sound and heat insulation performance

The honeycomb core layer forms an air barrier layer, effectively reducing heat conduction and improving insulation effect.

Multi layer structure absorbs sound waves, with sound insulation performance far superior to solid aluminum plates, suitable for airports, conference centers, music halls, etc.

2.3 Superior fire resistance performance

The aluminum alloy panel and honeycomb core are both non combustible materials, meeting the A2 fire protection standard.

Suitable for high-rise buildings, rail transit, medical institutions and other places with high fire prevention requirements.

2.4 Strong weather resistance, waterproof and moisture-proof

The surface treatment of the panel (fluorocarbon spraying, anodizing, etc.) enhances its corrosion resistance, making it resistant to acid and alkali, rust, and moisture.

Suitable for high humidity environments (such as seaside buildings, bathrooms, underground passages, etc.).

2.5 Easy installation and low maintenance cost

The structure is stable, not easily deformed, and does not require long-term maintenance after installation.

Multiple methods such as dry hanging, keel fixation, and adhesive installation can be used, resulting in high construction efficiency.

Easy to clean, not prone to dust accumulation, surface stains can be wiped directly.

2.6 Environmentally friendly and recyclable

Composed of aluminum alloy and honeycomb structure, it does not release pollutants and meets green building standards.

100% recyclable and reusable, meeting the requirements of sustainable development.

  1. Applicable scenarios

3.1 Building External Wall Curtain Wall

Lightweight and high-strength, reducing building load.

Large size can achieve seamless splicing, beautiful and atmospheric.

3.2 Interior Decoration (Ceiling, Partition Wall, Background Wall)

Fireproof and moisture-proof, suitable for shopping malls, hospitals, airports, conference centers, etc.

Colors and textures can be customized to enhance the decorative effect.

3.3 Rail Transit (High Speed Rail, Subway, Airport)

Lightweight and high-strength, improving fuel/energy efficiency.

Good sound insulation and noise reduction effect, enhancing ride comfort.

3.4 Furniture manufacturing (cabinets, door panels)

Lightweight and durable, with diverse surface treatments to enhance product texture.

  1. Summary

Honeycomb aluminum wall panels are widely used in fields such as building curtain walls, interior decoration, rail transit, furniture manufacturing, etc. due to their advantages of lightweight, high strength, fire resistance, moisture resistance, sound insulation, weather resistance, and environmental protection.

Its unique honeycomb structure not only enhances strength, but also reduces material usage, making it an ideal choice for modern high-end decoration and energy-efficient buildings.

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